high-precision Hanwha DECAN S1

The Hanwha DECAN S1 is a high-precision, medium-speed pick-and-place machine employing magnetic levitation rail technology. It achieves a placement accuracy of ±28μm (chip) / ±30μm (QFP), suitable for components ranging from 0.30mm to 15mm and 75mm in diameter, with a theoretical throughput of 47,000 CPH. Its working principle is based on the high stability of the magnetic levitation rail, ensuring both accuracy and speed during the placement process. This model utilizes 10 placement heads and 5 flying cameras to achieve high-speed, high-precision placement operations. The PCB board placement range is L510W510mm (single rail), with a single rail board clearance of L1000W460mm, and a PCB board thickness of 0.38-4.2mm. The machine dimensions are L1430W1740H1485mm, requiring 380V and an air supply of 0.4-0.7Mpa. This model is widely used in the home appliance, automotive, LED, and consumer electronics industries.

Improves actual productivity
• Improves placement quality
• Reduces loss rate

Highest Performance among Chip Mounters of the Same Class
• Improves the microchip loss rate and placement quality by preventing the occurrence of air leaks

Run Time Calibration

Highest Applicability of Medium Speed Chip Mounters to PCBs
• 510 x 510mm (standard) / 1500 x 460mm (option)
- Possible to produce PCBs up to 1,500mm(L) x 460mm(W) in size

Expands the Component Recognition Range with a High Pixel Camera
• The fly camera can recognize all chips of 03015 ~ 16mm

Improves Simultaneous Pickup Rate
• Arranges pocket positions automatically through communication between the machine and feeder

Improves the Placement Speed of an Odd-Shape Component
• Increases speed by approximately 25% by optimizing the fix camera recognized motion sequence

Places Microchips Stably

Recognizes the Nozzle Center

• Maintains placement accuracy by performing automatic calibration during production

Auto Maintenance Prevents Pickup Error and Maintains Placement Quality*
• Measures pneumatic pressure and flow rate of the nozzle and shaft
• Removes foreign materials on the nozzle and shaft by high pressure
air blast

Increased Convenience of Operation

Reduces the Teaching Time of a Large Odd-shape Component
• Expanded FOV of Fiducial Camera: 7.5mm → 12mm
- Reduces the time to teach the component pickup/placement point and improves the convenience of teaching

Maintains the Pickup Coordinate of the Common Feeder
• When changing a model, reduces the model changing time by succeeding the pickup information of a similar model

Unifies the Chip Component Lighting Level
• By setting the same lighting value collectively, minimizes the lighting changing time, removes the productivity deviation by machine and improves the convenience of part DB management

Support of Multi-vendor Component *
• It's possible to manage the same components supplied by two suppliers in one part name, so it's Possible to perform production continuously without changing the PCB program for the components supplied by different vendors

Teaches Large-sized Components Easily (Panoramic View)
• Performs split-recognition of a large-sized component that is out of
the camera recognition range (FOV) and merges split component images into a single image before displaying.
- Easily teaches the pickup/placement position of a large-sized component

Hanwha Pick And Place Machine Details